|
HIGH TEMPERATURE UNIFORMITY
The hardening furnace is uniform to within +/-20F (+/-10C) above 1500F (815C). The tempering oven is uniform to within +/-10F (+/-5C) above 300F (148C).
TWO ZONES AND EVEN ELEMENT PLACEMENT
The elements of both furnaces are divided into top and bottom zones. The control output is routed through two input switches which allow adjustment of the total time on to each zone. There are thermocouples mounted in the top and bottom with a selector switch to read the temperature differential. The elements are evenly spaced on the door, back, sides and bottom for even heating. The elements are supported in proprietary high temperature ceramic element holders. These provide perfect support for the coiled element as well as excellent radiating characteristics. The smooth surface prevents premature failure of the element as it expands and contracts. Elements are iron-aluminum-chrome alloy although nickel-chrome elements are optional.
EFFICIENT MULTILAYERED INSULATION
Both chambers are insulated with 4-1/2” of low K factor refractory firebrick as the primary insulation. This is backed up by 2” of very low K factor mineral wool board on all surfaces except the bottom which has 2” of hard calcium silicate back up for so lid hearth support. This yields an excellent combination of strength, insulating quality and fast heat up and cool down time. All refractory is coated with a special facing that prolongs firebrick life and helps prevent spalling and dusting. The refractory sections are available completely shaped for easy replacement without cementing. All sections fit together with engineered heat locks which improve the insulating integrity of the furnace.
HEAVY DUTY INTEGRATED CASE
Both chambers are mounted in one integrated 10 gauge steel case with structural stiffeners and lifting rings. The entire case is primed with 800F silicone paint and finished in machine enamel.
FAN AND RECIRCULATION MUFFLE
The tempering/preheat furnace features a top mounted four bladed alloy fan. It is belt driven with a 3/4 H.P. motor. A heat dissipator protects the bearings. The removable recirculation muffle is constructed of high temperature 330 alloy steel. This has a reinforced expanded metal bottom for use as the hearth. The muffle protects the work from direct radiation of the elements and creates a recirculation pattern for the air.
DOUBLE PIVOTED PLUG DOORS
Both doors are double pivoted horizontal doors with 1/2” refractory plugs for a superb heat lock around the door seal. The double pivoting allows the door to be opened so that the hot face stays away from the operator.
DIGITAL PID CONTROL AND HIGH LIMIT SYSTEM
The standard controls are Honeywell UDC 2300 digital PID 3 mode tuning controls. All fuses, transformers, contactors, and controls are housed in a NEMA 1 panel. Quiet, long life mercury power contactors are standard. The thermocouples are Type K. Thermocouple break protection is included. Limit switches shut off power when doors are opened or the backs are removed. Control voltage is transformed to 120 volts. A NEMA 13 lighted On/Off switch is included. The control circuit and each power branch circuit are fully fused. A Honeywell UDC 2300 digital high limit back up control with manual reset, back up contactors and separate thermocouple is standard for both chambers. Customer must connect fused power supply to single point on panel.
TESTING AND INSTRUCTIONS
The furnace is power tested to insure proper watt ratings. A complete instruction manual includes easy start up instructions, theory of operation, maintenance instructions, parts list, and a detailed trouble shooting guide. A ladder logic and panel layout diagram are prepared on CAD for easy readability.
WARRANTY
The furnace is warranted for one year except for elements and thermocouples (warranted for 6 months.)
|
